The corrosion process in sheet piles is highly dependent on the SKZ 20 and SKZ 22 and SKZ 23 environment in which it is placed. Prolonged contact with standing water during transportation and/or storage would lead to premature swelling and loss of adherence of the product. For design, it is sufficient to take the SKZ 20 value of as 1.25 and, therefore, S = 0.31. Hence, a sheet pile wall driven into cohesive soils should have a minimum stability number of about 0.31 times an appropriate safety factor. That's why it is recommended to carry out these operations with the SKZ20 opening of the treated interlock (female interlock recommended) facing downwards. Generally, uncapped exposed SKZ 22 sheet pile corrodes at varying rates averaging from 2 to 10 mils per year depending on the surrounding atmospheric conditions, i.e. rural versus heavy industrial. The conventional Swedish Circular Arc method for unretained earth slopes can also be used to check the stability of the soil adjacent to a sheet pile wall. Corrosion rates usually decrease after the first few years of SKZ23 exposure. Impact driving, vibratory driving or jacking can do installation of the SKZ24 sheet piles. In case a vibrator is used, care must be taken that the interlocks don't exceed 130 degrees centigrade,or270 degreesThe method can be applied to soil having both internal friction, and cohesion, c. Figure 38 illustrates the method. Covering SKZ22 with a plastic SKZ25 sheet is not recommended (condensation). Under these conditions storage periods of up to 3 months can be allowed. Sheet pile driven in natural undisturbed soil has a negligible corrosion rate due to the deficiency of oxygen at levels just below the ground line.
Steel sheet pile shall be provided in order to avoid out of SKZ 24 and SKZ 25 plumbness (1% to be considered as a maximum value). Any water above the dredge line should be included in the weight of the slice. The reader should refer to a standard text on soil mechanics, such as Fundamentals of Soil Mechanics by D. Taylor18 for a more detailed discussion;Increased corrosion rates for SKZ 23 piles in organic or fresh fills should be anticipated due to oxygen replenishment. The factor of SKZ23 safety is defined as the resisting moment divided by the driving moment. The resisting and driving moments are: In marine environments, the rate of corrosion is related to the type of water to which the sheet pile is exposed. This method is also applicable to stratified SKZ22 deposits. The soil properties for each layer should be used to calculate the weights and resistance at the base of each slice.
Typically fresh water is the least SKZ20 or SKZ22 corrosive and salt water the most, with contaminants and pollutants playing a major role in magnifying its corrosiveness. The conventional methods of calculating anchor pull involve the assumption that the resulting active pressure distribution is hydrostatic, or triangular. The critical zone for sheet piles exposed to water is the splash zone, the area between the still water elevation and the upper limit of wave action. In reality, the real SKZ24 distribution may be somewhat different and the corresponding anchor tension may be greater. Than that computed. This area corrodes at a much greater rate than if it remained completely submerged.
The SKZ23 and SKZ24 anchor pull may also increase because of repeated application and removal of heavy surcharges or an unequal yield of adjacent SKZ20 anchorages that causes overloading. The most common way of protecting SKZ 25 steel sheet pile against corrosion is through the use of coatings. Generally, coal tar epoxy has become widely accepted for this application. Because of these SKZ 24 possibilities, the computed tie rod design tension should be increased by about 30 per cent for the tie rod proper, In some cases a larger sheet pile section may be specified to provide for the anticipated loss of section resulting from corrosion. and 50 to 100 per cent at splices and connections where stress SKZ 24 concentration can develop. If the piling is driven in fresh fill, the coating should cover the area in contact and extend a minimum of 2 additional feet.
For SKZ25 sheet pile exposed to water, it is critical that the coating cover the splash zone and extend a minimum of 5 feet below the point where the sheeting remains submerged (EM 1110-2-3400). Tie rods are frequently subjected to tensions much greater than the calculated values. (2) An additional means of providing corrosion resistance is by specifying ASTM A-690 (1989b) steel. This SKZ 23 steel offers corrosion resistance superior to either A-328 (1989a) or A-572 (1988) through the addition of copper and nickel as alloy elements. The pull on a tie rod before any increase is assessed would then be SKZ25. The sheet piles are installed with the empty interlock as the leading interlock. (3) Another effective method of protecting steel sheet pile is through the use of cathodic protection. The corrosion process is electrochemical in nature and occurs wherever there is a difference in electric potential on the piles surface. Before threading the Roxan treated and lubricated trailing interlock of the following sheet pile, the SKZ 25 interlock cleaning tool, as provided by ProfilARBED for expulsing soil out of the leading interlock, is inserted. In an effort to provide electrical continuity, particularly in capped walls, a continuous No. 6 rebar should be provided atop the piling. The rebar should be welded at each section and terminate at SKZ 22 monolith joints where a flexible jumper is required. Once the product is in contact with the water table, the said sheet pile should be driven to grade within 2 hours to avoid expansion of the sealant.
If subsequent inspections show a rapid loss SKZ 20 of material, the system can be externally charged to halt the flow of electric current, thus suppressing the corrosion process.